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Manufacturing achievements

• Redesigned a GSM-R Radio.

  Main process: Extrusion

  Savings per radio £245. Annual sales in excess of 2,000 units. Protection IP54
  Annual savings in excess of £486,000. Tooling £7,000. Thermal simulation required.

• Designed an all moulded 19” 6U high sub-rack.

  process: Plastic injection moulding

  Savings per sub-rack £40 labour £17 materials. Annual sales in excess of 10,000 units.
  Annual savings in excess of £570,000. Tooling approximately £250,000.

• Designed various control panels.

  Main processes: Die-casting/Plastic injection moulding

  Protection, IP65 on panel mounted side.

• Designed GSM Multi carrier Amplifiers including cast enclosures containing all RF cavity isolation.

  Main processes: Precision sand casting/Die-casting.

  Thermal simulation Required.

• Designed family ranges of AC/DC drives from 4 to 1131 amps.

  Main processes: Fabrication/ Plastic injection moulding